Contributing Editor
There probably is no maintenance department in the country that hasn’t engaged the services of a contractor, or specialty services provider, in the past 12 months. How was your experience?
Past experience with outside assistance
usually dictates how you approach your next
contractual relationship with an outside labor
source. Most of us are likely to remember the
negative experiences far and above the positive
ones, prompting us to be extra cautious and
somewhat jaded at the prospect of working with
a new service provider.
Unfortunately, there seems to be an abundance of service providers who are too eager to “stretch” the truth about their capabilities and, in a priceconscious world, too willing to cut corners and offer a price-beating alternative. These companies are prone to deliver poor quality and readily sour the partnership experience, never to be invited to quote on a second job. Doubtless we are all aware of the sweetness of a good price—and the bitterness of the true cost when the service falls short of expectations.
Quality work is about setting and surpassing scope-of-work expectations. It is about NOT cutting corners, using quality materials and, above all, dealing with service providers that use personnel who communicate well, are personable, highly competent, trained and experienced. You and your co-workers certainly will recognize many or all of these attributes in your favorite service provider(s).
These days, many companies are actively restructuring their labor pool through redundancy or attrition, with many maintenance departments forced to utilize contract labor to supplement their present understaffing or loss of technical expertise. With utilization of contract labor and specialty service groups that include trainers, management consultants, OEM technicians, preventive and predictive service providers on the rise, following a few simple rules can assure a maintenance department of having a positive experience, every time.
Rule 1: Establish specialty service provider
use guidelines
Working together to take stock and document
the current ability and level of expertise of the
internal skilled labor pool, both maintenance
and human resources can assess and match this
capability against present and future plant work
requirements.
Establishing such a guideline document allows both management and workforce to agree on when specialty service providers are to be used.
Rule 2: Establish a value-added specialty
service provider relationship
Quality service providers may not come in with
the best price, but usually will work hard to
sustain a long-term working relationship. In
doing so, most are open to delivering additional
value-added services for little or no extra cost.
For example, competent and knowledgeable service providers are employed for their expertise; this can be “tapped” into by asking and expecting the service provider to perform the task requirement, and at the same time perform on-the-job training by allowing a maintenance department employee to observe and assist. This type of strategy is especially effective with apprentice training or specialty training of predictive maintenance technologies.
Other value-added services that can be expected from contractors are such things as 24/7 “on call” availability and reduced billing rates for blanket purchase orders.
Rule 3: Establish a specialty service provider
management policy
Managing specialty service providers should not
differ greatly from managing internal resources
in that work assignments must be controlled
through the Work Order Management system.
The service provider’s work assignment must be
stated clearly, and the work estimated for materials
and time requirements. The service provider’s
performance is based on variance of estimate and
completed work quality.
Once the work is complete, prior to closing the work order, this document is used to collect all relevant comments and references to any contractor check-sheets, to check and assure work quality and to compare work done against the invoice statement before payment is released.
A service provider’s daily charge rate may initially appear as significantly higher than internal resource rates (often used as an argument against using outside assistance). The decision to use outside service providers, however, must be assessed on their value and judged on timeliness of work completion, work quality, rarity of use (their expertise may only be required 2-3 times per year, or less) and cost of specialty tools used by a provider (an infrared thermographer might use an imaging system worth more than six figures; a consultant might use templates and intellectual property that cost hundreds of thousand of dollars to develop).
Win/win/win
Use of a specialty service provider must be a
balanced decision. Allowing everyone affected
by such a provider to help establish the rules
surrounding the use of this type of outside assistance
will facilitate a healthy relationship among
the workforce, management and contracted
party—making for a positive experience!
Ken Bannister is lead partner and principal consultant for Engtech Industries, Inc. Telephone: (519) 469-9173; e-mail: kbannister@engtechindustries. com